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Custom LSR Overmolded Automotive Single Wire Seal | Silicone Connector Wire Seal

Custom LSR Overmolded Automotive Single Wire Seal | Silicone Connector Wire Seal
Custom LSR Overmolded Automotive Single Wire Seal | Silicone Connector Wire SealCustom LSR Overmolded Automotive Single Wire Seal | Silicone Connector Wire SealCustom LSR Overmolded Automotive Single Wire Seal | Silicone Connector Wire SealCustom LSR Overmolded Automotive Single Wire Seal | Silicone Connector Wire SealCustom LSR Overmolded Automotive Single Wire Seal | Silicone Connector Wire Seal
group name
Automotive Silicone Overmolding
Min Order
1 piece
brand name
SiliconePlus | Silicone OverMolding Manufacturing
Nearest port for product export
Yantian (shenzhen,guangdong, china), Shekou (shenzhen,guangdong, china)
Delivery clauses under the trade mode
FOB
Acceptable payment methods
T/T, L/C, MoneyGram, PayPal, Westem Union, Cash, Escrow
update time
Thu, 10 Sep 2026 00:59:27 GMT

Paramtents

  • Product Type Automotive Single Wire Seal

  • Material Liquid Silicone Rubber (LSR)

  • Process LSR Injection Molding / Silicone Overmolding

  • Substrate Automotive Connector / Wire Harness

  • Function Waterproof Sealing / Dust Protection

  • Structure Multi-Lip Silicone Seal

  • Application EV Connector / Automotive Wire Harness

  • Waterproof Rating IP67 / IP68

  • Service OEM / ODM Custom Manufacturing

Packging & Delivery

  • Min Order1 piece

Briefing

Custom LSR overmolded automotive single wire seals for waterproof connector systems and wire harness applications. Designed for IP67/IP68 sealing, dust protection and reliable OEM production.

Detailed

Product Overview

Custom LSR overmolded automotive single wire seals are designed to provide reliable waterproof and dustproof protection for automotive connector systems.

The single wire seal is manufactured by molding liquid silicone rubber around individual cable wires to create a controlled sealing structure inside connector cavities.

Compared with traditional loose rubber seals, LSR overmolding provides better dimensional stability, consistent sealing performance and improved assembly reliability.

SiliconePlus supports OEM/ODM single wire seal development based on customer drawings, samples and connector requirements.
Custom LSR automotive single wire seal

Why Use an LSR Single Wire Seal

Automotive connectors often require individual wire sealing to prevent moisture, dust and environmental contamination from entering the electrical connection area.

A properly designed silicone single wire seal can provide:

• Waterproof protection
• Dust resistance
• Stable wire positioning
• Vibration resistance
• Long-term sealing reliability
• Improved connector assembly performance

For complete connector sealing solutions, you can also review our custom automotive connector silicone seal products.
Automotive connector wire seal installation
Wire Seal Installation Structure
Single wire sealing structure installed inside automotive connector cavities.
Silicone multi lip wire seal detail
Silicone Multi-Lip Sealing Profile
Close-up view showing silicone sealing ribs and wire protection structure.

Material and Structure

Automotive single wire seals are typically produced using liquid silicone rubber with customized sealing geometry.

The silicone structure can include:

• Multi-lip sealing rings
• Wire retention area
• Connector cavity sealing
• Compression sealing profile
• Custom hardness selection
• OEM dimensional requirements

The sealing design should consider wire diameter, connector tolerance, compression ratio and final assembly conditions.
LSR single wire seal cross section

Applications and Customization

Custom LSR single wire seals are widely used in:

• EV connectors
• Automotive wire harness systems
• Battery management systems
• Sensors
• Electronic control modules
• Industrial electrical connectors

Customization options include wire diameter, silicone hardness, sealing lip design, color and production requirements.

For other automotive silicone overmolding solutions, explore our automotive silicone overmolding products.
Custom Automotive Connector Silicone Seal | SiliconePlus
Custom automotive connector silicone seal for waterproof wire harness and EV connector applications with OEM/ODM molding support.
Custom Automotive Connector Peripheral Seal | LSR Overmolded Housing Gasket Manufacturer
Custom automotive connector peripheral seal with LSR housing gasket for IP67/IP68 waterproof connectors and OEM custom manufacturing.
Custom LSR Overmolded Sensor Sealing Components Manufacturer
Custom LSR overmolded sensor sealing components for automotive, electronic, wearable and industrial sensor applications. OEM/ODM factory, MOQ 500 pcs.

Start Your Project

To request a quotation, please send us your connector drawing, wire specification, sealing requirement and estimated order quantity.